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The process of manufacturing corrugated board hasn't changed very much in over a century. Traditional corrugators rely on high-pressure steam to form flutes, requiring heavy-duty boilers and complex water-treatment systems.
These machines are large, costly, and impractical for most sheet converters — resulting in a supply chain that is dominated by just a handful of suppliers.
To enable sheet converters to produce high-quality board in-house, we engineered a system that forms flutes without using steam.
Eliminating heat and water maintains the integrity of the substrate, producing flatter, higher-quality board. And because cold corrugation technology doesn’t use boilers or wastewater systems, it dramatically reduces the size and cost of machines.
The result is the Interpac 1250, a low-carbon, cold corrugator designed to suit the space, the budget, and the business needs of modern sheet converters.
Traditional corrugators rely on steam to make board, making them big and expensive. This has led to a supply chain where convertors have very little control.
Centralised supply leads to high transport costs and variable quality board.
Sheet converters have little control over board quality, delivery, or pricing.
Lead times and minimum orders make it harder to meet customers’ exact requirements.
Supplier markups and transport costs eat into converter’s profit margins.
Supplier minimums drive up stock levels and tie up space and cash.
Warped or uneven board can damage print heads and increase rejection rates.
Traditional corrugators are large, expensive and energy-intensive.
Steam-based systems use excessive heat, water and energy to make board.
Outsourcing board inflates transport costs and emissions by up to 80%.
We exist to put board production into the hands of sheet converters.
At Interpac, our beliefs shape everything we engineer — from the way we design machines to the way we support our customers.
Putting converters back in control. Cold corrugation is a significant advance in the manufacture of corrugated board, reducing size and cost while increasing strength and quality.
Sustainability you can measure. Real cuts in carbon, energy, and transport.
Engineering you can trust. Over-engineered by design, so converters can take complete control of production.
Cold corrugation is here. It’s real. It’s viable. And it’s changing the way board is made. Are you ready to take control of your supply, margins, and growth?
Upto
Lower production costs without compromising on quality.
Upto
Cut energy use and reduce waste with a cold corrugating process.
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Take back control of your production, your margins, and your growth.
